Compressed Air Installation

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Rising energy bills or pressure drops in compressed air supply? One of the reasons may be the compressed air pipe system. Proper pipes and their layout will ensure efficient system operation.

Importance of Compressed Air Installation

Why is the compressed air pipe system so important? Large factories and manufacturers use important machines and equipment that need compressed air. A well-designed compressed air pipe system ensures efficient air delivery, increases energy efficiency, improves performance, and reduces maintenance costs.

Tips for Compressed Air Pipe Installation:

Choose the Right Material

Pipes can be made of PVC, steel, or aluminum. Many modern installations use aluminum pipes due to their durability and lightness.

Select the Proper Pipe Size

By choosing pipes with the appropriate diameter, we ensure proper compressed air flow. You can use the compressed air pressure drop calculator available on our page

Consider Pipe Layout

The pipe layout depends on the shape and size of the workshop or production hall. Two popular layouts are linear (straight) and loop (ring). For long, narrow factories, a linear layout is better, while for square ones - a loop layout.

Avoid Sharp Angles and Limit the Number of Elbows

Sharp angles and elbows reduce system efficiency. The fewer such elements, the lower the energy losses.

Prevent Blockages and Leaks

Blockages and leaks negatively affect system efficiency and can lead to costly repairs. Regular inspections and pipe maintenance will help detect and fix problems before they cause major damage.

Install Equipment with Appropriate Parameters

Match equipment such as valves, connectors, and filters to your compressed air system's performance. Equipment with incorrect parameters can negatively affect system efficiency.

Plan for the Future

Consider the possibility of system expansion in the future. Design the pipe layout with potential production changes and increased compressed air needs in mind.

Proper Compressor Placement

Place the compressor in a location easily accessible for operation and service, but away from working people to avoid excessive noise and impact on staff comfort. The compressor is quite a noisy device.

Condensate Drainage System

Condensate in compressed air pipes can cause corrosion and contamination. Install a condensate separator and air dryer to reduce the risk of these problems.

Summary

Proper planning, materials, and attention to detail will make your compressed air pipe system work efficiently, increasing performance and reducing costs. Use the above tips to optimize the pipe layout in your factory and avoid potential problems.

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