What is the current-carrying capacity of a conductor?
The long-term current-carrying capacity (Iz) is the maximum current a conductor can carry continuously without exceeding the permissible operating temperature of its insulation — 70 °C for PVC and 90 °C for XLPE. Exceeding Iz causes the insulation to overheat, ages it prematurely, and creates a risk of short circuit or fire.
What is the current-carrying capacity of a 1.5, 2.5 and 4 mm² conductor?
For a copper conductor with PVC insulation installed in conduit on a wall (method B1, 2 loaded conductors, 30 °C): 1.5 mm² → 17.5 A, 2.5 mm² → 24 A, 4 mm² → 32 A, 6 mm² → 41 A. The values depend on the installation method — the full table is above. Under real conditions they must be corrected with the factors k₁ and k₂.
What does conductor current-carrying capacity depend on?
On the conductor cross-section, the material (copper has a higher current-carrying capacity than aluminium), the insulation type (XLPE higher than PVC), the number of loaded conductors and the installation method (method A1–F). It is additionally reduced by high ambient temperature (factor k₁) and the grouping of multiple circuits in a bundle (factor k₂).
How does current-carrying capacity differ from cable cross-section sizing?
Current-carrying capacity (Iz) is a conductor parameter — how much current it can safely carry. Cross-section sizing is the reverse process: for a given design current Ib you look for the smallest cross-section whose Iz (after correction) satisfies Ib ≤ Iz while the voltage drop stays within the limit. This calculator gives Iz; full sizing is done by the cable cross-section sizing calculator.
How does the ambient temperature affect current-carrying capacity?
A higher ambient temperature reduces the conductor's ability to dissipate heat, so it lowers the current-carrying capacity (factor k₁ < 1). For PVC in air at 40 °C, k₁ = 0.87, and at 50 °C, k₁ = 0.71. XLPE insulation withstands high temperatures better than PVC. The tables refer to 30 °C in air and 20 °C in the ground.
What does long-term current-carrying capacity mean?
It is the current-carrying capacity under continuous operation — when current flows long enough for the conductor to reach a steady-state temperature. It is distinguished from the short-circuit (short-term) current-carrying capacity, which concerns fractions of a second during a fault and is described by the thermal condition I²t ≤ k²S². In installation design, it is the long-term Iz that governs the choice of cross-section and protection.