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Voltage Drop Calculator

Cable Parameters
Load and Conditions
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Voltage drop calculator for electrical installations per PN-HD 60364-5-52

Professional calculator for computing voltage drop in low-voltage electrical circuits. Calculations comply with PN-HD 60364-5-52 (Table G.52.1) — accounting for conductor conductivity at operating insulation temperature, power factor cos φ, and for large cross-sections (above 50 mm² Cu / 70 mm² Al) cable reactance.

Tool for electrical installation designers, licensed electricians, and inspectors. The calculator supports single-phase (230 V) and three-phase (400 V) circuits, copper and aluminium conductors with PVC (70 °C) or XLPE (90 °C) insulation. Results include voltage drop in volts and percent, end-of-line voltage, and compliance assessment against normative limits.

How to use the calculator in 3 steps

1

Set cable parameters: circuit type (single-phase / three-phase), material (Cu / Al), insulation (PVC / XLPE) and cross-section from the standard range (1.5–240 mm²). The calculator automatically selects the conductivity γ for the chosen material/insulation combination.

2

Enter load and conditions: cable length [m], power [kW] or current [A] (the other value converts automatically), and power factor cos φ. Select the supply source (public network / private) and circuit purpose (lighting / other) — this determines the permissible voltage drop limit.

3

Read the result: the calculator displays ΔU in percent and volts, design current I_B, end-of-line voltage U_end, and whether the drop is within the permissible limit (3% / 5% / 6% / 8% depending on source and purpose). The result background colour (green/red) instantly indicates compliance.

What the voltage drop calculator computes

Based on the given parameters, the calculator determines:

  • ΔU [%] — percentage voltage drop across the cable, referenced to nominal voltage (230 V or 400 V). This is the main value compared against the normative limit.
  • ΔU [V] — absolute voltage drop in volts. Useful for assessing what voltage actually reaches the load.
  • U_end [V] — voltage at the end of the line (at the load terminals). Critical for proper equipment operation — e.g., motors require at least 90% of nominal voltage.
  • Compliance assessment — comparison of the calculated drop with the permissible limit per PN-HD 60364-5-52 for the selected supply source and circuit purpose combination.

Input data — what to enter and where to find it

Circuit type

Single-phase (230 V, 2 live conductors) or three-phase (400 V, 3 live conductors). The choice affects the calculation formula: coefficient b = 2 for single-phase, b = √3 for three-phase.

Conductor material (Cu / Al)

Copper (Cu) — conductivity γ = 44.4 m/(Ω·mm²) with PVC, 42.4 with XLPE. Aluminium (Al) — γ = 27.5 with PVC, 26.3 with XLPE. Copper gives lower voltage drop for the same cross-section but is more expensive. New domestic installations use copper exclusively; aluminium is used in supply lines and cables ≥ 16 mm².

Cable cross-section [mm²]

Conductor cross-section from the standard range: 1.5 — 2.5 — 4 — 6 — 10 — 16 — 25 — 35 — 50 — 70 — 95 — 120 — 150 — 185 — 240 mm². If you don't know the cross-section yet — use the cable sizing calculator, which automatically selects the minimum cross-section meeting both current capacity and voltage drop requirements.

Cable length [m]

Cable route length measured one way — from the distribution board (or supply source) to the load. Voltage drop increases linearly with length. For routes exceeding 100 m, the standard permits increasing the limit by 0.005% per additional metre (max +0.5%).

Power [kW] or current [A]

Active power of the load in kW or design current in A — values convert automatically accounting for cos φ and nominal voltage. For multiple loads, enter the total power with the simultaneity factor applied.

Power factor cos φ

Ratio of active to apparent power. Default: 0.85 (typical mixed load). Typical values: heaters, incandescent = 1.0; LED = 0.95; air conditioning = 0.85; motors = 0.80; welding machines = 0.35–0.50. Lower cos φ means higher current for the same power, hence greater voltage drop.

Supply source and circuit purpose

Source: Type A (public network) or Type B (private source — generator, UPS). Purpose: lighting or other. The combination determines the permissible drop per PN-HD 60364-5-52: Type A + lighting = 3%, Type A + other = 5%, Type B + lighting = 6%, Type B + other = 8%.

Key considerations when calculating voltage drop

Voltage drops across individual installation sections add up cumulatively — if the main supply line has 2% and the final circuit has 2.5%, the total drop is 4.5% and must stay within the limit. For long routes (>30 m) and high currents, voltage drop often forces a larger cross-section than current capacity alone requires. For LED lighting circuits, even a modest drop (>3%) can cause visible flicker. In DC photovoltaic installations, due to lower nominal voltage, the recommended drop is only 1% (design recommendation, not a normative limit). During motor starting (current 5–8× rated), momentary voltage drop can reach double digits — check whether it affects other loads on the circuit.

Frequently asked questions about voltage drop

What is the permissible voltage drop in an electrical installation?

Per PN-HD 60364-5-52 (table G.52.1), the permissible voltage drop from the origin to the load is 3% for lighting circuits and 5% for other circuits when supplied from the public network (Type A), and 6% and 8% respectively when supplied from a private source such as a generator (Type B). The limit applies to the sum of drops across all sections — from the supply main to the final circuit.

How do you calculate voltage drop in a conductor?

For typical cross-sections (with reactance neglected) the formula is ΔU% = (b × I × cos φ × L × 100) / (γ × S × U₀), where b = 2 for a single-phase circuit and b = √3 for three-phase, cos φ is the load power factor, γ is conductivity at the insulation's operating temperature, S is the cross-section in mm², L is the length in metres, and U₀ is the nominal voltage. For cross-sections above 50 mm² Cu / 70 mm² Al you must also account for conductor reactance (the full formula with the R·cos φ + X·sin φ term). The calculator selects the correct formula automatically.

What are the risks of excessive voltage drop?

Too low a voltage at the end of the line causes loads to malfunction: motors lose torque and overheat (they need at least 90% of nominal voltage), LED lighting flickers, and electronic devices may reset. Prolonged undervoltage shortens equipment lifespan and increases energy losses in the conductors.

How can you reduce voltage drop on a long run?

The most effective way is to increase the conductor cross-section, since the drop is inversely proportional to it. Shortening the run, using copper instead of aluminium, splitting the load across several circuits, or switching to a three-phase supply also help. On very long lines, supply at a higher voltage with transformation closer to the load is sometimes used.

Is a cross-section sized for current-carrying capacity always enough?

No. On long runs with high currents it is the voltage-drop condition, not the current-carrying capacity, that forces a larger cross-section. The cross-section must therefore be checked against both criteria at once — which is exactly what the cable cross-section calculator does.

What voltage drop should you assume for a photovoltaic installation?

For the DC circuits on the PV generator side, a design voltage drop of ≤ 1% is recommended, well below the limits for AC installations. At the low DC voltage, percentage losses quickly reduce the energy yield. This is a design recommendation, not a regulatory limit.

Related electrical calculators

Voltage drop is one of the criteria in electrical installation design. For a complete project, you may also find useful:

Want to learn more about voltage drop?

Article explaining voltage drop formulas (single-phase and three-phase), permissible values per standards, conductivity tables, cascading drops, PV installations, and a practical step-by-step calculation example:

Voltage drop in electrical installations — how to calculate and when it matters
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