What is the permissible voltage drop in an electrical installation?
Per PN-HD 60364-5-52 (table G.52.1), the permissible voltage drop from the origin to the load is 3% for lighting circuits and 5% for other circuits when supplied from the public network (Type A), and 6% and 8% respectively when supplied from a private source such as a generator (Type B). The limit applies to the sum of drops across all sections — from the supply main to the final circuit.
How do you calculate voltage drop in a conductor?
For typical cross-sections (with reactance neglected) the formula is ΔU% = (b × I × cos φ × L × 100) / (γ × S × U₀), where b = 2 for a single-phase circuit and b = √3 for three-phase, cos φ is the load power factor, γ is conductivity at the insulation's operating temperature, S is the cross-section in mm², L is the length in metres, and U₀ is the nominal voltage. For cross-sections above 50 mm² Cu / 70 mm² Al you must also account for conductor reactance (the full formula with the R·cos φ + X·sin φ term). The calculator selects the correct formula automatically.
What are the risks of excessive voltage drop?
Too low a voltage at the end of the line causes loads to malfunction: motors lose torque and overheat (they need at least 90% of nominal voltage), LED lighting flickers, and electronic devices may reset. Prolonged undervoltage shortens equipment lifespan and increases energy losses in the conductors.
How can you reduce voltage drop on a long run?
The most effective way is to increase the conductor cross-section, since the drop is inversely proportional to it. Shortening the run, using copper instead of aluminium, splitting the load across several circuits, or switching to a three-phase supply also help. On very long lines, supply at a higher voltage with transformation closer to the load is sometimes used.
Is a cross-section sized for current-carrying capacity always enough?
No. On long runs with high currents it is the voltage-drop condition, not the current-carrying capacity, that forces a larger cross-section. The cross-section must therefore be checked against both criteria at once — which is exactly what the cable cross-section calculator does.
What voltage drop should you assume for a photovoltaic installation?
For the DC circuits on the PV generator side, a design voltage drop of ≤ 1% is recommended, well below the limits for AC installations. At the low DC voltage, percentage losses quickly reduce the energy yield. This is a design recommendation, not a regulatory limit.